How to Remove the Shifter From an Economy Power King / Jim Dandy / Country Squire / Speedex / Crosley T92 Transmission

Shifter stuck on your Economy, Power king, or Jim Dandy tractor? You’re not alone — this happens all the time.

The bottom end of the shifter is usually the first thing to wear out on a T92 3-speed transmission, causing the transmission to become stuck in gear. The cure for that is to install a new or rebuilt shifter — and to do that, you need to take apart the transmission top or “tower.”

I advise you to read this all the way through before beginning this job.

A T92 transmission top in the vise. First, remove the shifter ball. (Photo © Russ Chastain)

Hint: See that little pin just below the ragged rubber “boot?” Don’t try to remove it. More on that later…

The first thing to do is remove the shifter ball up top.

Most of the time you can use a strap wrench to avoid damage to the ball. (Photo © Russ Chastain)

Now is the best time to remove the shifter ball, because it will get much more difficult after the shifter is taken loose from the tower. The shifter ball is threaded on and is sometimes difficult to unscrew. It has normal right-hand threads, so “lefty loosey” is your friend. I always start with a strap wrench, to prevent damage to the ball.

Sometimes you have to bring out the big tools, but that will leave marks on the shifter ball. (Photo © Russ Chastain)

More-stubborn balls require more-aggressive tools… when you put it back on, use some anti-seize on the threads.

Clamp the top in a vise upside-down. This one is pretty clean. (Photo © Russ Chastain)

Then I like to clamp the trans top in a vise upside-down. Make sure the shifter is not in a bind and can move around a little.

Use a punch against the base of the shift fork to avoid breaking the fork. (Photo © Russ Chastain)

The first step is to pop out one of the welch plugs by driving the shift rail into it from the inside. I use a punch placed on the base of the shift fork. NEVER hit the fork part or you’ll break it… don’t ask me how I know.

Pair of welch plugs on the end of the transmission cover. We are about to remove the one on the right. (Photo © Russ Chastain)

The round plug on the right in the photo above is our target. Be careful… sometimes they go flying when you pop them out.

Welch plug removed by carefully driving the shift rail. (Photo © Russ Chastain)

And there’s the welch plug I just removed.

Now you can drive out the pin holding the fork to the rail. (Photo © Russ Chastain)

Use a punch that’s slightly smaller than the pin, to drive out the pin holding the fork to the shift rail. Make sure the shift rail is supported at each end when you do this.

Sometimes you’ll find rivets instead of roll pins — I’ve even found nuts & bolts in there — but either way the idea is the same: you need the shift rail to slide out of the fork, so the pin/rivet/bolt must be removed.

Once you do that, you can remove that shift rail entirely, or simply shove it out of your way towards the rear (meatier end) of the tower. Either way, you will have to move it past the detent assembly, so the other shift rail can move.

To drive the shift rail out of the way, rotate the rail and place a punch against the big part of the fork, then carefuly drive with hammer. (Photo © Russ Chastain)

On the other rail, drive it carefully in the other direction. This will pop out a welch plug; use care to prevent it flying off into the great wide open.

Welch plug removed. Don’t let it get away — it may go flying if you’re not paying attention. (Photo © Russ Chastain)

When the welch plug is out of the way, you can shove that other shift rail out of your way so you can get to the spring which secures the bottom of the shifter.

At this point, some small bits may fall out of the shift rail holes and down into the spring area… these are usually small steel balls. Don’t lose them.

I use a big screwdriver to remove the spring that holds the shifter in place. (Photo © Russ Chastain)

A big screwdriver does the trick to work the big spring out of your way so you can remove the shifter.

Just pop it loose of the cast iron tabs, one at a time. (Photo © Russ Chastain)
Work your way around the spring with the screwdriver. (Photo © Russ Chastain)
And there’s the spring. (Photo © Russ Chastain)

Success! Once the spring is out, the shifter just lifts right out.

I can repair your old shifter and return it to you, or you can weld & grind it back to spec yourself. If you’re interested in having me do it, feel free to contact me at pkjimdandy@gmail.com

Remove the shifter through the bottom of the transmission top. (Photo © Russ Chastain)

Now you can install your new or overhauled shifter. The little pin I mentioned in the first paragraph above is used to index the shifter, like so. This is how you want it to look before you install the spring.

The slot in the shifter ball is indexed on the pin. (Photo © Russ Chastain)

Just pop the spring under its keeper tabs by working it in a little at a time using hammer & large screwdriver.

The easiest way to install the spring is to pop it in a little at a time. Hammer and screwdriver work well for this. (Photo © Russ Chastain)
Spring installed. (Photo © Russ Chastain)

Now you can re-pin the shift fork to the rail, if you removed that pin. LIne up the holes, but don’t drive the pin until both ends of the rail are in the cast iron top so they’re supported.

First shift rail & fork lined up and ready for the roll pin. (Photo © Russ Chastain)

Then you can drive the pin on in, ideally with the same amount sticking out on either end.

Roll pin installed. I like it to protrude evenly from each side. (Photo © Russ Chastain)

It helps to understand how the shifter detent system works. In the pic below, I set things in place but neglected to include the springs, so I drew those in with great artistry. This is how the parts are arranged inside of the “tower” when everything is assembled correctly.

This illustrates why you can only move one shift rail at a time… that center slug only lines up with the grooves on both rails when both rails are in the neutral position. At any other time, one rail is secured by the detent slug while the other rail is free to move.

This is how the shifter detent parts are arranged. I had to draw in the springs because I didn’t have any handy. (Photo © Russ Chastain)

You need to get the parts in place progressively… in this case I would start by assembling the rail we just pinned the fork to (the right side in the photo below)… so I’d make sure the slug was out of the way as it is in the pic below, and the right ball in place over the spring. Then you can shove the right rail in there — making sure the ball stays in that hole with spring tension pushing against the rail.

What sometimes goes wrong here is the ball will come out and get ahead of the rail… then it’s time to back up, retrieve the ball, and try again.

If your stuff looks like this, use caution! That spring needs to get shoved back in and a ball placed over the end before that shift rail (on the left in this photo) is installed. (Photo © Russ Chastain)

Next, move the newly-installed rail into the neutral position. You will know it because the ball will pop into the groove on the shift rail.

Use a little screwdriver to push the slug (indicated by arrow) off to the side, and make sure the spring & ball are in the hole opposite the slug. Place the end of the shifter into its notch in the shift fork, as in the photo below.

Inserting the rail from the outside of the tower, I use a small screwdriver to hold the ball back against its spring while I shove the rail in.

Before you insert the other rail, place everything in neutral with the shifter in its slot. Arrow shows the detent slug has been pushed out of the way. (Photo © Russ Chastain)

As you push the rail on in, it needs to go through the fork… make sure you don’t get the fork backwards. It should look like the pic below.

This is the way the fork should be. (Photo © Russ Chastain)

Align the holes in fork & rail, and drive in your roll pin.

Ready to drive the roll pin home. (Photo © Russ Chastain)

Nice work! All done but the welch plugs. You can use new ones, but I usually clean up & re-form old ones so I can reuse them.

All done! Except for the welch plugs. (Photo © Russ Chastain)

When new, a welch plug is a small disk that’s been formed into a shallow dome. When it’s put in place, a punch against the dome expands it to fit its hole. So after removing these plugs, they must be re-domed. The two below are used and have been somewhat flattened by a punch. The left one is right-side-up and the right one is upside-down.

The old welch plugs can be reused. A wire wheel cleans them up, but they must be un-flattened (or re-domed) before they can be installed. (Photo © Russ Chastain)

These are the only tools you really need… anything to support the outer edges of the welch plug (a nut in this case) and a steel punch.

This is all you need to re-dome a welch plug. And it doesn’t have to be a nut; anything that supports the edges of the disk will do. (Photo © Russ Chastain)

Place the plug upside-down on the nut (or whatever), and smack the punch with a hammer.

Place a punch about this size in the middle of the plug and swat it with a hammer. (Photo © Russ Chastain)

The two plugs below are nice and clean, re-shaped and ready to be used again.

The reconditioned welch plugs are ready to be installed. (Photo © Russ Chastain)

Make sure the hole is nice and clean, then insert the welch plug with the dome towards the outside.

Make sure the welch plug is seated all the way in, like this, before you use a punch on it. (Photo © Russ Chastain)

Place a punch against the center of the dome and give it a swat to flatten/expand the plug.

A swat with a hammer & punch will expand the welch plug. Done! (Photo © Russ Chastain)

You’re done! Nice work. Tell your friends. 🙂

2 Replies to “How to Remove the Shifter From an Economy Power King / Jim Dandy / Country Squire / Speedex / Crosley T92 Transmission”

  1. Nice job! ready to tackle one —- not in a hurry though. Thanks for the instructions , you make it look easy. Hope it will be available in the future archives on your web sight may need it. member of the PK groups

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